The maximum length for forged round bars and hex bars is 420 inches in carbon steel, alloy steel and tool steel with a maximum weight of 80,000 pounds, 220 inches in stainless steel with a maximum weight of 80,000 pounds, 220 inches in the nickel and super alloys with a maximum weight of 20,000 pounds, 220 inches in aluminum with a maximum weight of 10,000 pounds and 144 inches in titanium with a maximum weight of 10,000 pounds. All Metals has the forging capabilities to produce bars from the following alloy types: There are actually four general variations of a forged bar which include: round bars, square bars, flat bars and hex bars. That means you get more cogent internal structure and a far greater ability to withstand warping and wearing. The reason why, is simple: pressure alone forms the steel into the right shape, and the metal’s response to such overwhelming force tends to align the grain. Forged metals tend to be harder, stronger and more durable than cast forms or machined parts.
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